GLCG4.0 Intelligent Manufacturing Production Line Training Platform

The GLCG4.0 intelligent manufacturing production line training platform consists of six independent but closely connected workstations. It is a typical mechatronics and automation product, suitable for teaching and training in related majors such as mechanical manufacturing and automation, mechatronics, electrical engineering and automation, control engineering, measurement and control technology, computer control, and automatic control. It is close to the industrial production and manufacturing site and is specially designed for practical teaching, strengthening various control and engineering practice capabilities.

Ⅰ、Product Overview

This intelligent manufacturing production line training platform consists of six stations, namely: feeding unit, processing unit, handling unit, assembly unit, robot unit, storage unit, etc. The control system can be controlled by Mitsubishi or Siemens PLC, which has good flexibility, that is, each station has a set of PLC control system for independent control. After a single training is completed, two adjacent stations, three stations... until all stations can be connected together to learn the design, installation, programming, debugging and whole machine operation of complex systems.

The platform includes a variety of control technologies such as pneumatics, motor drive and control, PLC, sensors, etc. in the mechatronics major, which is suitable for students of related majors to conduct engineering practice, course design and training for engineering and technical personnel who are just starting their jobs.

Ⅱ、Technical indicators:

1. Input power: single-phase three-wire ~ 220V ± 10% 50Hz

2. Working environment: temperature -10℃ ~ +40℃ relative humidity ≤85% (25℃) altitude<4000m

3. Device capacity:<2.5kVA

4. Training platform size: 4500mm×850mm×1500mm, each component is machined from high-quality aluminum alloy and stainless steel, and the appearance is scratch-free.

5. The size of a single-station workbench is not less than: 750mm×850mm×1500mm

Ⅲ、System composition:

(I) Feeding unit

The unit consists of 3 groups of feeding mechanisms and transport shafts, which are responsible for pushing different materials. The drawer-type mesh plate is installed with electrical appliances, with built-in handles on both sides of the base and 4 universal casters for easy movement. It has a 3D simulation operation environment, with a one-to-one match between the model and the real object. It can be connected in real time through the official programming software of the PLC brand that supports the real object, and can realize online real-time monitoring, debugging, downloading, uploading and other functions of the program, and carry out online operations such as virtual debugging and simulation operation.

1. Mitsubishi FX3U-48MR programmable controller host 1

2. 4-way relay isolation board 1

3. 10-way sensor terminal block 1

4. Feeding mechanism 3 sets of drop chute, material push rod cylinder, magnetic switch, etc.

5. Transport shaft 1 set of DC motor, conveyor belt, etc.

6. Pneumatic components 1 set of air source processor pressure regulating valve, solenoid valve, manifold, etc.

7. Switch 1 for six-unit station PLC, touch screen, gateway for information exchange

8. 8-way PDU power supply 1 for six-unit station and air pump

(II) Processing unit

This unit consists of a processing turntable, simulated drilling, simulated testing, a swing cylinder and a transport axis, and is responsible for the simulated processing of different materials. The drawer-type mesh plate is installed with electrical appliances, with built-in handles on both sides of the base and 4 universal casters for easy movement. It has a 3D simulation operating environment, and the model is matched with the real object in a one-to-one ratio. It can be connected in real time through the official programming software of the PLC brand that supports the real object, and can realize online real-time monitoring, debugging, downloading, uploading and other functions of the program, and carry out online operations such as virtual debugging and simulation operation.

1. Mitsubishi FX3U-48MR programmable controller host 1 pc

2. Touch screen 1 pc TPC7062 touch screen, 7 inches, with mounting bracket

3. 10-way sensor terminal block 1 pc

4. Transport axis 1 set of DC motor, photoelectric sensor, etc.

5. Simulation drilling 1 set of cylinder, 2 magnetic switches, DC motor, etc.

6. Simulation detection 1 set of cylinder, 2 magnetic switches, capacitive sensor, etc.

7. Swing cylinder 1 set of cylinder, 2 magnetic switches, etc.

8. Processing turntable 1 set of stepper motor, origin limit sensor, etc.

9. Pneumatic components 1 set of air source processor pressure regulating valve, solenoid valve, manifold, etc.

(III) Handling unit

This unit consists of a pneumatic mechanical arm, a material collection point and a transport axis, and is responsible for the handling of materials. The drawer-type mesh plate is installed with electrical appliances, with built-in handles on both sides of the base and 4 universal casters for easy movement. It has a 3D simulation operating environment, and the model is matched with the real object in a one-to-one ratio. It can be connected in real time through the official programming software of the PLC brand that supports the real object, and can realize online real-time monitoring, debugging, downloading, uploading and other functions of the program, and carry out online operations such as virtual debugging and simulation operation.

1. Mitsubishi FX3U-48MR programmable controller host 1 pc

2. 10-way sensor terminal block 1 pc

3. Transport axis 1 set DC motor, photoelectric sensor, swing cylinder, etc.

4. Processing station reclaiming point 1 set reclaiming table, photoelectric sensor, etc.

5. Robot arm 1 set lifting cylinder, telescopic cylinder, rotating cylinder, clamping cylinder and corresponding limit sensor, etc.

6. Pneumatic components 1 set air source processor pressure regulating valve, solenoid valve, manifold, etc.

(IV) Assembly unit

This unit consists of a pneumatic mechanical arm, a blanking chute and a transport shaft, and is responsible for the assembly of two materials. The drawer-type mesh plate is installed with electrical appliances, with built-in handles on both sides of the base and 4 universal casters for easy movement. It has a 3D simulation operation environment, and the model is matched with the real object in a one-to-one ratio. It can be connected in real time through the official programming software of the PLC brand that supports the real object, and can realize online real-time monitoring, debugging, downloading, uploading and other functions of the program, and carry out online operations such as virtual debugging and simulation operation.

1. Mitsubishi FX3U-48MR programmable controller host 1

2. Speed control switch 1

3. Frequency converter 1 V20

4. 10-way sensor terminal block 1

5. Transport axis 1 set DC motor, photoelectric sensor, color mark sensor, inductance sensor, swing cylinder, etc.

6. Blanking chute 1 set

7. Robot arm 1 set lifting cylinder, telescopic cylinder, suction cup, etc.

8. Pneumatic components 1 set air source processor pressure regulating valve, solenoid valve, manifold, etc.

(V) Robot handling unit

This unit consists of a material collection point and a six-axis industrial robot, which is responsible for material handling. The drawer-type mesh plate is installed with electrical appliances, with built-in handles on both sides of the base and 4 universal casters for easy movement. It has a 3D simulation operation environment, and the model is matched with the real object in a one-to-one ratio. It can be connected in real time through the official programming software of the PLC brand that supports the real object, and can realize online real-time monitoring, debugging, downloading, uploading and other functions of the program, and carry out online operations such as virtual debugging and simulation operation.

1. Material retrieving table 1 photoelectric sensor, bracket, etc.

2. Six-axis robot 1 set teaching pendant, robot body, robot controller

3. Visual inspection unit 1 set of visual camera mounting bracket, 1 visual camera, no less than 3 million pixel high-definition industrial lens

4. Light source 1 LED light source with adjustable brightness

5. Visual program 1 set

6. Pneumatic component 1 set

(VI) Storage Unit

This unit consists of an XY-axis handling manipulator, a material collection point, and a 4*3 warehouse, responsible for product storage. The drawer-type mesh plate is installed with electrical appliances, with built-in handles on both sides of the base and 4 universal casters for easy movement. It has a 3D simulation operating environment, with a one-to-one match between the model and the real object. It can be connected in real time through the official programming software of the PLC brand that supports the real object, and can realize online real-time monitoring, debugging, downloading, uploading and other functions of the program, and carry out online operations such as virtual debugging and simulation operation.

1. Mitsubishi FX3U-48MR programmable controller host 1 pc

2. 10-way sensor terminal block 1 pc

3. Material retrieving table 1 set of photoelectric sensors, brackets, etc.

4. Warehouse unit 1 set of four rows and three columns, can hold four red, white and metal materials each.

5. Motion axis 1 set of X-axis, Y-axis motion modules and corresponding 6 limit sensors

6. Pneumatic components 1 set of air source processor pressure regulating valve, solenoid valve, manifold, etc.

Synchronous PC version:

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